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Making an ink-level sensor for an inkjet printer

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Al Deveron - 23 Aug 2006 14:47 GMT
After refilling one of the Canon inkjets with the newer chipped carts
(ip4200, etc), one loses the ability to monitor the ink levels using
the printer's cirquitry and software. This is unfortunate.

It occurred to me that it would be quite easy to make a low-cost
add-on ink level warning device - comprising a sensor that detects
when the rear portion of the cartridge (the chamber with no sponge
inside) runs dry. This could be achieved with a two-terminal sensor
that detects increased electrical resistance when there is no longer
any ink between the terminals. The terminals could project from the
end of a rod that extends down into the cartridge from the top. It
could be inserted after drilling a hole - one for each cart. The
sensors could cause an LED to light up (one for each cart). It could
also set off a beeper.

If anyone ends up building one, please send me one - or at least the
instructions and component list. I'd do it myself but my knowledge of
electronics is too scant.

Al D
Tom Biasi - 23 Aug 2006 14:58 GMT
> After refilling one of the Canon inkjets with the newer chipped carts
> (ip4200, etc), one loses the ability to monitor the ink levels using
[quoted text clipped - 16 lines]
>
> Al D

Sounds like a lot of work and expense for so little gain.

Tom
Al Deveron - 23 Aug 2006 18:19 GMT
>> If anyone ends up building one, please send me one - or at least the
>> instructions and component list. I'd do it myself but my knowledge of
[quoted text clipped - 3 lines]
>
>Sounds like a lot of work and expense for so little gain.

I do long print runs (4000 sheets). The last thing I want is to have
to sit and monitor ink levels manually. Even one color running out of
ink without my being aware of it could cost me a lot of re-printing
and possibly destroy the print head.

Al D
Homer J Simpson - 23 Aug 2006 19:11 GMT
> I do long print runs (4000 sheets). The last thing I want is to have
> to sit and monitor ink levels manually. Even one color running out of
> ink without my being aware of it could cost me a lot of re-printing
> and possibly destroy the print head.
>
> Al D

Consider a bulk kit - external tanks of ink with light hoses. I see them on
eBay for certain printers.

Your chip kit is no good if it doesn't properly reset the cartridge.
Al Deveron - 23 Aug 2006 20:19 GMT
>Consider a bulk kit - external tanks of ink with light hoses. I see them on
>eBay for certain printers.

Yes, they are certainly an oprion - although I haven't seen one
advertised for the ip4200.

>Your chip kit is no good if it doesn't properly reset the cartridge.

I am suggesting something that works independedntly of the chip, and
the computer. So resetting the cartridge is irrelevant. You can't
reset the chips on Canon cartridges anyway.

Al D
Homer J Simpson - 23 Aug 2006 20:28 GMT
>>Consider a bulk kit - external tanks of ink with light hoses. I see them
>>on
[quoted text clipped - 8 lines]
> the computer. So resetting the cartridge is irrelevant. You can't
> reset the chips on Canon cartridges anyway.

We'll have to wait for the Russians to figure it out.
Jamie - 24 Aug 2006 01:45 GMT
>>>Consider a bulk kit - external tanks of ink with light hoses. I see them
>>>on
[quoted text clipped - 10 lines]
>
> We'll have to wait for the Russians to figure it out.

wonder what a nice strong magnet or degausser would do ?

Signature

Real Programmers Do things like this.
http://webpages.charter.net/jamie_5

Homer J Simpson - 24 Aug 2006 02:35 GMT
wonder what a nice strong magnet or degausser would do ?

Homer like explosions!
Michael A. Terrell - 24 Aug 2006 03:43 GMT
> >>>Consider a bulk kit - external tanks of ink with light hoses. I see them
> >>>on
[quoted text clipped - 16 lines]
> Real Programmers Do things like this.
> http://webpages.charter.net/jamie_5

  The cartridge has an EEPROM that stores the data.  What effect do you
think it would have?

Signature

Service to my country? Been there, Done that, and I've got my DD214 to
prove it.
Member of DAV #85.

Michael A. Terrell
Central Florida

Homer J Simpson - 24 Aug 2006 04:41 GMT
>> wonder what a nice strong magnet or degausser would do ?

>   The cartridge has an EEPROM that stores the data.  What effect do you
> think it would have?

None.
jasen - 24 Aug 2006 07:36 GMT
>>> If anyone ends up building one, please send me one - or at least the
>>> instructions and component list. I'd do it myself but my knowledge of
[quoted text clipped - 8 lines]
> ink without my being aware of it could cost me a lot of re-printing
> and possibly destroy the print head.

put the sensor "4000 pages" from the bottom of the tank.

Signature

Bye.
  Jasen

Michael A. Terrell - 25 Aug 2006 02:13 GMT
> put the sensor "4000 pages" from the bottom of the tank.

  Another of your usual useless replies?  You don't use the same amount
of ink with different layouts, and if he was only ever to print one
thing, it would be cheaper to have it done in a larger run on a color
printing press.

  Now, tell us, in full detail EXACTLY how to "put the sensor "4000
pages" from the bottom of the tank".

Signature

Service to my country? Been there, Done that, and I've got my DD214 to
prove it.
Member of DAV #85.

Michael A. Terrell
Central Florida

Homer J Simpson - 25 Aug 2006 05:22 GMT
>> put the sensor "4000 pages" from the bottom of the tank.

>   Now, tell us, in full detail EXACTLY how to "put the sensor "4000
> pages" from the bottom of the tank".

It's easy. Just get a page ruler and measure up 4000 pages.
jasen - 31 Aug 2006 09:11 GMT
>> put the sensor "4000 pages" from the bottom of the tank.
>
>    Another of your usual useless replies?  You don't use the same amount
> of ink with different layouts, and if he was only ever to print one
> thing, it would be cheaper to have it done in a larger run on a color
> printing press.

>    Now, tell us, in full detail EXACTLY how to "put the sensor "4000
> pages" from the bottom of the tank".

Characterise the ink usage for 4000 pages take the 99th percentile
figure put that much ink in the tank and position the sensor there.

if 1% isn't an acceptable risk go higher.

I think most people who print large volumes print mostly the same sort of
stuff so the 99th percentile may be only a litte more than the mean.

Bye.
  Jasen
Michael A. Terrell - 31 Aug 2006 15:26 GMT
> >> put the sensor "4000 pages" from the bottom of the tank.
> >
[quoted text clipped - 16 lines]
> Bye.
>    Jasen

  Some people print a lot of graphics, while others print only partial
pages of text.  Some people use their printer all day long, causing very
few cleaning cycles, while others rarely turn it on and use more ink in
cleaning cycles than in printing.  Its a lead balloon, it just won't
fly.

Signature

Service to my country? Been there, Done that, and I've got my DD214 to
prove it.
Member of DAV #85.

Michael A. Terrell
Central Florida

cbarn24050@aol.com - 23 Aug 2006 15:10 GMT
> After refilling one of the Canon inkjets with the newer chipped carts
> (ip4200, etc), one loses the ability to monitor the ink levels using
[quoted text clipped - 16 lines]
>
> Al D

I made some of these years ago for the fabric inkjet printers. I used a
thermistor and a PIC. I doubt if it would be economic for a desktop
printer. You may well find that you can reset the chip in the cartridge.
Al Deveron - 23 Aug 2006 18:14 GMT
>I made some of these years ago for the fabric inkjet printers. I used a
>thermistor and a PIC. I doubt if it would be economic for a desktop
>printer. You may well find that you can reset the chip in the cartridge.

The new Canon chips haven't been cracked yet. To my knowledge nobody
has managed to produce a Canon chip resetter.

Al D
William Hightower - 23 Aug 2006 18:37 GMT
What would be the electrolysis effect on the ink?
this is out of the realm of my expertise, just queries.

Mr. Bill

> After refilling one of the Canon inkjets with the newer chipped carts
> (ip4200, etc), one loses the ability to monitor the ink levels using
[quoted text clipped - 16 lines]
>
> Al D
CWatters - 23 Aug 2006 20:06 GMT
> What would be the electrolysis effect on the ink?
> this is out of the realm of my expertise, just queries.

Use AC
CWatters - 23 Aug 2006 20:05 GMT
> After refilling one of the Canon inkjets with the newer chipped carts
> (ip4200, etc), one loses the ability to monitor the ink levels using
> the printer's cirquitry and software. This is unfortunate.

Canon IP4200 Continuous Ink System

http://www.flickr.com/photos/82502397@N00/140234620/
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----------
2006-08-31

--------------------------------------------------------------------------------

(DRILLING-TOOLS(08-31-11-00-56).jpg)

> After refilling one of the Canon inkjets with the newer chipped carts
> (ip4200, etc), one loses the ability to monitor the ink levels using
[quoted text clipped - 16 lines]
>
> Al D
Michael A. Terrell - 31 Aug 2006 15:30 GMT
SPAM. report with full headers:

to:anti-spam@ns.chinanet.cn.net
cc:groups-abuse@google.com

Signature

Service to my country? Been there, Done that, and I've got my DD214 to
prove it.
Member of DAV #85.

Michael A. Terrell
Central Florida

JeffM - 31 Aug 2006 17:33 GMT
Jack wrote:
>>[mining SPAM].
http://groups.google.com/groups/search?filter=0&q=*-INTERNATIONAL&enc_author=uuJ
uihIAAAAM6_JFdbbIC_02aFGXr8Dx8rhlH0Pnl47z4AZhN98BFg&scoring=d


>report with full headers to: anti-spam@ ns.chinanet.cn.net

How are you getting a reverse DNS after DNS Stuff craps out?
http://www.dnsstuff.com/tools/ptr.ch?ip=220.171.235.93

Does your secondary tool often fail, forcing you to try a third?
Michael A. Terrell - 31 Aug 2006 17:43 GMT
> Jack wrote:
> >>[mining SPAM].
[quoted text clipped - 6 lines]
>
> Does your secondary tool often fail, forcing you to try a third?

  There is a link on the bottom of that page that displays the hidden
email addresses for the ISP. In this case it is:
http://www.dnsstuff.com/tools/whois.ch?ip=220.171.235.93&email=on which
displays the abuse address.

Signature

Service to my country? Been there, Done that, and I've got my DD214 to
prove it.
Member of DAV #85.

Michael A. Terrell
Central Florida

JeffM - 31 Aug 2006 19:12 GMT
JeffM wrote:
>>How are you getting a reverse DNS after DNS Stuff craps out?
>>http://www.dnsstuff.com/tools/ptr.ch?ip=220.171.235.93
.
>There is a link on the bottom of that page
>that displays the hidden email addresses for the ISP.

I'm not seeing the link.
Looking at the source code for the page didn't show it either.  8-(

>In this case it is:
>http://www.dnsstuff.com/tools/whois.ch?ip=220.171.235.93&email=on
>which displays the abuse address.

Good enough for a boilerplate.  Thanks.
Eeyore - 31 Aug 2006 19:00 GMT
> Jack wrote:
> >>[mining SPAM].
[quoted text clipped - 6 lines]
>
> Does your secondary tool often fail, forcing you to try a third?

geektools.com  I have their standalone whois client.

inetnum:      220.171.192.0 - 220.172.255.255
netname:      CHINANET-GZ
descr:        CHINANET Guizhou province network
descr:        Data Communication Division
descr:        China Telecom
country:      CN
admin-c:      CH93-AP
tech-c:       DL72-AP
mnt-by:       MAINT-CHINANET
mnt-lower:    MAINT-CHINANET-GZ
changed:      hostmaster@ns.chinanet.cn.net 20030313
status:       ALLOCATED NON-PORTABLE
source:       APNIC
person:       Chinanet Hostmaster
nic-hdl:      CH93-AP
e-mail:       anti-spam@ns.chinanet.cn.net
address:      No.31 ,jingrong street,beijing
address:      100032
phone:        +86-10-58501724
fax-no:       +86-10-58501724
country:      CN
changed:      lqing@chinatelecom.com.cn 20051212
mnt-by:       MAINT-CHINANET
source:       APNIC
person:       dan lu
nic-hdl:      DL72-AP
e-mail:       gzipdz@public.gz.cn
address:      3. east yanan road of guiyang
address:      550001 china
phone:        +86-851-6861469
fax-no:       +86-851-6857020
country:      CN
changed:      gzipdz@public.gz.cn 20030122
mnt-by:       MAINT-CHINANET-GUIZHOU
source:       APNIC

Graham
 
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