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optocoupler trouble

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ted - 30 May 2008 20:45 GMT
I'm getting strange results from an optocoupler (aka optoisolator, and
this is the kind with transistor  output).  In brief: nothing I do
seems to make the transistor "conduct", except very feebly.

Here's my setup:

 Diode anode: 0V/1.07V, 0.4mA
 Diode cathode: ground

 Transistor collector: connected to a 330 Ohm resistor which is
connected to 4.92V.
 Transistor emitter: ground
 Transistor base: open

When the diode anode is at 0V, the transistor collector is, as one
would expect, at 4.92V.
But when I give the diode anode 1.07V, the transistor collector drops
to just 4.88V.  I want it to go down to 0V and I don't understand why
that's not happening.
Tim Wescott - 30 May 2008 20:53 GMT
> I'm getting strange results from an optocoupler (aka optoisolator, and
> this is the kind with transistor  output).  In brief: nothing I do
[quoted text clipped - 15 lines]
> to just 4.88V.  I want it to go down to 0V and I don't understand why
> that's not happening.

How much current to the diode?  Applying a fixed voltage to a diode will
get you a wide range of currents.

0.4mA in the diode is a recipe for minuscule currents in the transistor.
 What does the optocoupler data sheet say?  You need about 15mA to pull
the collector down close to zero (you won't get it all the way), that's
a lot for an optocoupler with a plain transistor.

Signature

Tim Wescott
Wescott Design Services
http://www.wescottdesign.com

Do you need to implement control loops in software?
"Applied Control Theory for Embedded Systems" gives you just what it says.
See details at http://www.wescottdesign.com/actfes/actfes.html

ted - 30 May 2008 21:06 GMT
Thanks.  I'm going to try answering your question about the datasheet,
though I'm not quite sure what I'm looking for.  Is it the "DC Current
Transfer Ratio"?  For that it says 20%, at I_F=10mA and V_CE=10V.
Tim Wescott - 30 May 2008 21:27 GMT
> Thanks.  I'm going to try answering your question about the datasheet,
> though I'm not quite sure what I'm looking for.  Is it the "DC Current
> Transfer Ratio"?  For that it says 20%, at I_F=10mA and V_CE=10V.

Yes.  That says that the collector current will be 1/5 of the diode current.

You should check the maximum diode current, too -- that 10mA is
certainly suggestive of what you ought to be able to do.  Figure 10mA
in, 2mA out, means you'll need to use at least a 2500 ohm resistor to
pull the collector all the way down.

Signature

Tim Wescott
Wescott Design Services
http://www.wescottdesign.com

Do you need to implement control loops in software?
"Applied Control Theory for Embedded Systems" gives you just what it says.
See details at http://www.wescottdesign.com/actfes/actfes.html

Eeyore - 30 May 2008 21:57 GMT
> > Thanks.  I'm going to try answering your question about the datasheet,
> > though I'm not quite sure what I'm looking for.  Is it the "DC Current
[quoted text clipped - 6 lines]
> in, 2mA out, means you'll need to use at least a 2500 ohm resistor to
> pull the collector all the way down.

With 10mA LED current NOT 400uA.

Graham
ted - 30 May 2008 23:08 GMT
> > You should check the maximum diode current, too -- that 10mA is
> > certainly suggestive of what you ought to be able to do.  Figure 10mA
> > in, 2mA out, means you'll need to use at least a 2500 ohm resistor to
> > pull the collector all the way down.

Thanks, and would you please explain why 2500 ohm is the correct
resistance, indeed why the resistance at that point makes any
difference to what the voltage is going to be at the collector pin?
(I was under the impression that when the transistor is "on", it has
no internal resistance...)
Wim Lewis - 31 May 2008 05:24 GMT
>> > You should check the maximum diode current, too -- that 10mA is
>> > certainly suggestive of what you ought to be able to do.  Figure 10mA
[quoted text clipped - 6 lines]
>(I was under the impression that when the transistor is "on", it has
>no internal resistance...)

It has a *pretty low* internal resistance, as long as the current flowing
through it is less than some value. That value depends on (for a normal
transistor) the voltage/current on its base, or (for a photo-transistor)
the amount of light hitting it.

"On" and "off" are just shorthand. "On" is a short way of saying
"there's plenty of base current (or light), which means that the
transistor will allow as much current as I'm likely to give it".
"Off" is a short way of saying "there's not much base current (or
light), so the transistor will allow so little current through that
I can ignore it." In between "on" and "off", the transistor is in
what's called the "active" region, and it acts like a controllable
current-limiter.

That's what the "current transfer ratio" on the optocoupler data sheet
is talking about: it's the ratio of input current (through the LED) to
output current (through the output transistor). If you put 1 mA through
the LED, it emits X amount of light; part of that light hits the
transistor; as a result the transitor allows Y amount of current ---
the ratio 1mA:Y is the current transfer ratio.

The 2500 ohms Tim Wescott mentions is because there's a limit to
how much current the LED in the optocoupler will take: if you max
it out at 10 mA (which is an educated guess at what the limit is;
the data sheet will say for sure), then the transistor half will
be allowing 2 mA (that's 10 mA multiplied by the current transfer
ratio). If you can only draw 2mA of current, the resistor has to
be at least 2500 ohms in order to swing 5V (2500 ohms * 2 mA = 5V).

Signature

  Wim Lewis <wiml@hhhh.org>, Seattle, WA, USA. PGP keyID 27F772C1

Eeyore - 31 May 2008 09:10 GMT
> " In between "on" and "off", the transistor is in
> what's called the "active" region, and it acts like a controllable
> current-limiter.

Like a 'transfer resistor' in fact from which the word trans_istor is derived.

Transistors were not originally designed as switches but as linear devices.

Graham
Eeyore - 31 May 2008 09:08 GMT
> > > You should check the maximum diode current, too -- that 10mA is
> > > certainly suggestive of what you ought to be able to do.  Figure 10mA
[quoted text clipped - 6 lines]
> (I was under the impression that when the transistor is "on", it has
> no internal resistance...)

No, it is NOT 'ON' or 'OFF' as in infinite or zero ohms.

A transistor will conduct a CURRENT determined by its input drive (in this
case the LED current).

This is fundamental basics and you clearly need to read up about how
transistors operate and how to use them.

Graham
Tim Wescott - 31 May 2008 17:36 GMT
>>> You should check the maximum diode current, too -- that 10mA is
>>> certainly suggestive of what you ought to be able to do.  Figure 10mA
[quoted text clipped - 6 lines]
> (I was under the impression that when the transistor is "on", it has
> no internal resistance...)

Because with a 0.2 current transfer ratio and 10mA to the diode, the
transistor will only sink 2mA.  If you want to drop 5V, you need at
least 2500 ohms of resistance to do it.

As pointed out elsewhere, transistors are never really "on" in every
sense.  They are only fully on in the sense that they are voltage
limited, which depends on the circuit they're in.  In this state any
more drive to the transistor will not result in any more voltage drop at
it's output -- but in your case that means you can't ask the transistor
to sink more than 2mA.

Signature

Tim Wescott
Wescott Design Services
http://www.wescottdesign.com

Do you need to implement control loops in software?
"Applied Control Theory for Embedded Systems" gives you just what it says.
See details at http://www.wescottdesign.com/actfes/actfes.html

Eeyore - 30 May 2008 21:56 GMT
> Thanks.  I'm going to try answering your question about the datasheet,
> though I'm not quite sure what I'm looking for.  Is it the "DC Current
> Transfer Ratio"?  For that it says 20%, at I_F=10mA and V_CE=10V.

It means if you put 10mA into the LED the transistor will conduct 2mA with
its collector-emitter voltage held at 10V.

It also means (assuming the CTR hasn't wildly dropped off) if you put
400uA into the LED the transistor will conduct 80uA.

Why are you using such a low CTR ?

Graham
Eeyore - 30 May 2008 21:52 GMT
> I'm getting strange results from an optocoupler (aka optoisolator, and
> this is the kind with transistor  output).  In brief: nothing I do
[quoted text clipped - 3 lines]
>
>   Diode anode: 0V/1.07V, 0.4mA

You're only putting 400uA through it ?

There's your problem. Try something more like 10-20 mA depending on the
precise device.

Graham
Eeyore - 30 May 2008 21:53 GMT
>   Transistor collector: connected to a 330 Ohm resistor which is
> connected to 4.92V.

330 ohms ? You're hoping for high speed operation are you ?

If you don't need that use 4k7.

Graham
Bob Eld - 30 May 2008 23:02 GMT
> I'm getting strange results from an optocoupler (aka optoisolator, and
> this is the kind with transistor  output).  In brief: nothing I do
[quoted text clipped - 15 lines]
> to just 4.88V.  I want it to go down to 0V and I don't understand why
> that's not happening.

The diode in an optocoupler is an Infrared LED. It takes more than 1.07
volts to turn on. You can see this with the feeble current of 400uA you
measure. Run the diode on 5 to 10 mA. The voltage should be nearly two
volts.

If this thing has to run fairly fast, place a 10 K resistor from the base of
the transistor to ground. The open base will slow operation appreciably.
 
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